Composite Mastery: Unleashing the Power of Molding Composite Parts

Dymriton offers customized composite reinforcements made from glass, carbon, and aramid fibers, also known as non-crimp fabrics (NCFs). With over 30 article designs available, we provide NCFs with various fiber types, areal weights, and angle combinations to achieve different mechanical properties. Our multiaxial products are tailor-made for customers and optimized for various processes such as vacuum infusion, RTM, pultrusion, and prepreg. To increase efficiency and precision, we supply our multiaxial products with a special adhesive layer on one or both sides.

The adhesive used in our products is designed to be compatible with both epoxy resins (EP) and polyester resins (UP). During the manufacturing process, it is chemically incorporated into the matrix.

Our multi-axis product line includes Biaxis, Triaxial, quadraxials, and unidirectional options.

Multiaxial:

Multiaxial Fabrics, also known as NCF (non-crimp fabrics), are made from various types of fibers such as glass, carbon, aramid, hybrid fabrics, or a combination of these fibers. Each fabric consists of multiple layers of fibers aligned identically within a layer. The layers can be oriented in different angle combinations, such as parallel (0° or 90°) or even at angles like (0°, ± 45°, 90°). Multiaxial fabrics are available in various angle combinations and surface weights.

They are optimized for use with all types of resins (epoxy, unsaturated polyester, vinylester, or polyurethane resins) and application methods (vacuum infusion, RTM, pultrusion, prepreg, etc.) and come in a maximum width of 3810 mm.

Multiaxial Fabrics are highly durable and able to bear maximum loads, making them ideal for constructing long rotor blades for wind turbines. They also provide highly stable yet lightweight components, which can be used to reduce energy consumption in the aerospace and automotive industries, and minimize raw material costs by replacing expensive metals.

Moreover, these fabrics meet the highest fire protection standards for the railway and shipbuilding industries.

Flow Mat:

Dymriton’s Flow Mat is a versatile material that is designed for closed injection processes such as RTM and infusion. It features one or two layers of chopped strand mat (CSM) and a core of PP (resin flow zone), which provides excellent drapability and a high flow rate. The high-flow version of this product offers a flow rate that is 25% faster than other comparable materials, making it ideal for large parts and vacuum infusion applications.

Additionally, there is no need for peel-ply with this product, which further streamlines the manufacturing process. The Flow Mat is used as an internal flow medium, which saves a significant amount of time during production. It can be easily adapted to individual requirements, making it a flexible choice for a variety of applications.

Biaxial Mat:

Dymriton Composites creates biaxial fabrics by weaving continuous fiber rovings together, resulting in high-strength materials that are compatible with a wide range of resin systems. These woven fabrics are commonly used in industries such as transportation, marine, and automotive to increase the strength of composite laminates against flexural and impact forces.

Dymriton Composites offers woven fabrics in e-glass, aramid, and carbon fiber types, with the option of woven glass fabrics up to 350 cm in size.

Dymriton Composites also produces a comprehensive range of technical fabrics to optimize vacuum bagging systems and address various molding challenges.

As a fully integrated technical textile company, we provide a complete range of superior composites-related textile products. Our vacuum bagging products include peel ply made from polyester and polyamide 6 or 66, which have been washed and heat set and are available in various widths.

We also offer breathers made from polyester non-woven felt, with weights ranging from 150 to 300 gr/m2, and flowmesh made from knitted polyethylene fabric, with widths available from 100 to 254 cm.

Chopped Strand Glass Mat:

Chopped Strand Glass Mat is made of short pieces of roving randomly arranged and held together by a binder. They come in various weights ranging from 150 to 600 g/m2. The type of binder used determines the mat’s properties and intended use. Most binders dissolve easily in styrene and can be used with epoxy or polyester resins.

Chopped fiber refers to fiberglass strands that have been cut to a shorter length and are used to reinforce polyester or phenolic resins, providing them with enhanced mechanical properties. This material is commonly used in the production of thermoset pressing compounds using the BMC/DMC technology, as well as in polypropylene applications.

Dymriton is committed to using top-quality materials, offering competitive prices, and delivering excellent customer service. They are recognized as a leading supplier of high-quality reinforcement fabrics, as well as innovative molding solutions that add value.

Dymriton Composites’ technical fabrics for molding composite parts are designed to meet the high productivity needs of manufacturers in the automotive, transportation, marine, rail and wind energy markets. These fabrics deliver high mechanical performance and application-specific benefits that optimize the molding process.

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