The Foam Core needle punched by glass fiber creates structural bridges between skins of the final composite structure, which improves the mechanical properties of standard foam and makes it suitable for use in structural applications. The independent glass bridges make it easy to process and cut, and the use of only one top flow media for vacuum infusion helps resin flow along glass fiber yarns between faces. Additionally, the improved skin cohesion reduces delamination area in case of impact and low print-through compared with stitched foam.

The use of a ready system of the core with reinforcement combined in a single layer can offer significant benefits in terms of reduced manufacturing costs while maintaining high mechanical properties and surface finish. This is because the combination of the core and reinforcement in a single layer eliminates the need for additional manufacturing steps such as bonding the core and reinforcement layers together. Additionally, the use of a single layer can improve the surface finish of the final product by reducing the occurrence of surface defects and imperfections. Overall, the use of a ready system can help manufacturers to produce high-quality composite structures more efficiently and cost-effectively.

The VAP membrane offers a number of benefits in the infusion process, including improved process robustness, better control of resin flow, and improved part quality. The micro porous membrane allows for gas transfer and vacuum to be applied uniformly over the entire surface of the part, preventing resin from passing through the membrane or bleeding out of the part. This results in improved consistency and quality of the composite material, and reduces the risk of defects such as voids and delamination. EADS offers not only the supply of the VAP membrane but also specialized training and support for projects that use the VAP process in a variety of industries..

Thermoplastic Laminate Systems are composite materials that use thermoplastic matrices instead of traditional thermoset matrices. They offer several advantages over thermoset composites, such as weight savings due to reduced matrix density, excellent mechanical properties, and superior energy absorption during crashes. They also have faster cycle times, making them suitable for high-rate production and recycling processes.

The reinforcement fibers used in thermoplastic laminate systems can be unidirectional or multiaxial non-crimp fabrics made from materials like glass, carbon, or aramid. The matrix materials used in thermoplastic laminate systems are typically polypropylene or polyamide.

These materials are available in semi- or fully-consolidated sheets and can be supplied with a thermoplastic honeycomb core. The use of a honeycomb core can further improve the mechanical properties of the laminate system, making it a popular choice for applications that require high strength and stiffness, such as aerospace, automotive, and sporting goods.

The Fire Retardant System is designed to enhance the fire resistance of composite materials by using modified glass or carbon reinforcement, improved resin, and a protective surface layer. The system is based on a vinylester resin and can be used with standard infusion processes. It is suitable for meeting the stringent fire requirements of industries such as rail, marine, and construction. Despite the enhanced fire resistance, the system is able to maintain excellent in-plane mechanical properties.

ANY QUESTIONS OR COMMENTS, PLEASE GET A HOLD OF US IN WHICHEVER WAY IS MOST CONVENIENT. WE WILL REPLY YOU WITHIN 24 HOURS.